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How to configure the Kinetix Data Logger AOI

 Adding and Configuring the Kinetix Data Logging AOI

Applies to: Kinetix 5700 (firmware 7.003+), Kinetix 5500 (2.002+), Kinetix 5300 (13.1+ / 13.10). Studio 5000 Logix Designer v28+.

Overview: Data Logging captures up to 40,000 real-time data points per channel (up to 4 channels) at rates as low as the drive's loop update time (125 µs). It's only accessible via MESSAGE instructions, so Rockwell provides a Data_Logging AOI plus an Excel-based Data Logging Tool to simplify setup and retrieval.

Files needed: Data_Logging_AOI.L5X (AOI definition), DataLogging_AOI_LogixV28_AppProgram.ACD (sample program), DataLoggingAcquireData - AOI.xlsm (Excel readout tool), Data Logging Documentation.pdf (full parameter reference).

1. Import the AOI

Controller Organizer > Add-On Instructions > right-click > Import Add-On Instruction > select Data_Logging_AOI.L5X > Import.

L5X Data Logger File

2. Add an Instance

Insert the Data_Logging instruction into your routine and create a tag for it (e.g., DataLoggingAOI). On dual-axis drives, set Cfg_Instance to 1 (single axis or left axis) or 3 (right axis) via a MOV before enabling.

3. Configure Input Parameters

Input Description
Inp_Data_Source_0-3 Attribute ID to log on each channel (0 = unused)
Inp_Number_of_Samples 1-40,000 samples per channel
Inp_Trigger_Source Attribute ID used to trigger logging
Inp_Trigger_Type 0 = Signal (only type supported)
Inp_Trigger_Level Value of Trigger Source that fires the trigger
Inp_Trigger_Mode 0 = Immediate, 1 = Pos Edge, 2 = Neg Edge, 3 = >= Level, 4 = <= Level
Inp_Trigger_Bit Not supported on K5500; leave 0
Inp_Sample_Period_us Multiple of drive loop time (e.g., 125, 250, 375 µs)
Inp_PreStore_Samples_Perc 0-100%, samples stored before the trigger

Total duration = Sample Period × Number of Samples.

4. Message Instructions (auto-configured)

Create each Msg_ tag as MESSAGE type when prompted; the AOI fills in the CIP settings automatically:

  • Msg_Arm_Data_Logging_Service: arms logging (Service 3A, Class 42, Instance 1, Attribute 0)
  • Msg_Check_Data_Log_Status: reads status (Attribute 3AC → DINT)
  • Msg_Check_Data_Log_Time_Stamp: reads trigger timestamp (Attribute 3AD → LINT)
  • Msg_Check_Data_Log_Trigger_Index: reads trigger index (Attribute 3AE → DINT)
  • Msg_Get_Data_Log: copies logged data per channel (Service 4B)

5. Enable the AOI

Latch an "Arm Data Logging" bit to enable the instruction; reset it once Sts_DN or Sts_ER goes true. Keep the AOI enabled the whole time logging is in progress.

6. Monitor Status

  • Sts_IP: waiting, buffering, or collecting
  • Sts_DN: logging complete
  • Sts_ER: message fault (clears on re-enable)
  • Cfg_Data_Log_Status: 0 = Inactive, 1 = Buffering, 2 = Buffered and Armed, 3 = Triggered and Collecting, 4 = Collected
  • Sts_Percent_Complete: 0-100% per channel during transfer

7. Retrieve and Plot the Data

Data lands in Out_DataLog_Values0-3 (REAL[40000] arrays).

  1. In RSLinx: DDE/OPC > Topic Configuration > New > point at the controller > Apply
  2. In the Data Logging Tool, enter TopicID, Program Name (if program-scoped), AOI Tag Name, and Data Source 0-3 Tag Names
  3. Click Read Data once logging finishes; it plots automatically

Transfer Time Reference

(125 µs sample period, Immediate trigger, 10% pre-store)

Sources Samples Log Time Drive to Controller Controller to PC
1 1,000 0.125s 2.1s 4.0s
1 40,000 5.0s 72.0s 16.8s
2 1,000 0.125s 3.8s 4.9s
2 40,000 5.0s 138.9s 26.6s

Full table in the attached PDF.

Data Logging Documentation

DataLoggingAcquireData - AOI - R05.xlsm

DataLogging_AOI_LogixV28__AppProgram_R07.ACD

Common Attribute IDs

ID Parameter Units
365 Position Fine Command counts
366 Velocity Fine Command revs/sec
434 Position Feedback counts
453 Velocity Reference revs/sec
454 Velocity Feedback revs/sec
620 DC Bus Voltage Volts