Why Do I Need to Use VFD (Variable Frequency Drive) Cable?
A Variable Frequency Drive (VFD) controls the speed and torque of electric motors by varying the frequency and voltage supplied. However, the high-frequency switching in VFDs generates electrical noise, voltage spikes, and reflected waves that can damage components or interfere with nearby systems.
Using a VFD-rated cable is critical to mitigate these effects and ensure system reliability.
Benefits of Using VFD Cable
- Reduces Electrical Noise (EMI/RFI): Prevents interference with nearby equipment, sensors, and communication lines.
- Protects Motor and Drive: Manages voltage reflections and bearing currents to extend equipment lifespan.
- mproves System Reliability: Minimizes drive trips, data loss, and erratic motor behavior.
- Regulatory Compliance: Helps meet EMC and industrial safety standards.
Risks of Not Using VFD Cable
- Electromagnetic Interference (EMI): Can disrupt PLCs, sensors, and communication systems.
- Motor or Drive Damage: Voltage spikes and poor grounding may cause insulation failure or bearing pitting.
- Operational Instability: Increased downtime from nuisance tripping and communication faults.
- Non-Compliance: May result in failure to meet required electrical and safety standards.
Difference Between VFD Cable and Standard Hook-Up Cable
|
VFD Cable |
Standard Hook-Up Cable |
|
|
Shielding |
Includes foil and/or braided shields to contain electromagnetic interference (EMI) |
Typically unshielded or minimally shielded |
|
Insulation |
Designed to withstand higher voltage spikes and heat |
Rated for lower frequency and temperature conditions |
|
Conductor Design |
Twisted conductors with symmetrical grounding to reduce noise coupling |
Parallel conductors that increase EMI radiation |
|
Grounding |
Built-in ground conductors or copper tape shields integrated into the cable |
May rely on external or inadequate grounding paths |
So how do you choose the right one? Check out our blog post and knowledge base article on "How to Select the Proper VFD Cable".