Ultrasonic Welding

The ability to weld Copper and Aluminum wires is based on the physical size of the completed weld. As long as the weld is no larger than 1/4" x 1/4" we will be able to process the job.

Yes, as long as the combination of wires is less than 1/4" x 1/4."

The ability to weld Copper and Aluminum wires is based on the physical size of the completed weld.  As long as the weld is no larger than 1/4" x 1/4" we will be able to process the job.

Single Wire Butt Weld:

This type of weld joins the end of a single conductor, functioning similarly to a ferrule but without adding extra material or increasing the thickness.

Multi-Wire Butt Weld:

Designed for multiple wires aligned in the same direction, this weld can be used for a single connection or arranged in a series to create a "daisy chain."

Multi-Wire Splice Weld:

This weld fuses multiple wires in various orientations, such as end-to-end, end-to-middle, or middle-to-middle. It requires a minimum strip length of 5/8" and produces a weld with a 1/2" length

There are two standard ways to request a quote.

1. Submit a template with wire(s) type, gauge, color, weld type/orientation, strip length, and wire length.

2. Upload your drawings and we will include legend plates in our Ready to Assemble quote.